The Sutherland MARK GEN II mechanical press is stronger and more feature- packed than any gap frame metal stamping press on the market. The MARK GEN II features a cast slide body, stress-relieved welded steel frames and extra steel in the “C” section of the frames to reduce angular deflection under full load. The MARK GEN II also features 6-point full-length slide guides, providing outstanding position repeatability, allowing for longer die life. A super duty drivetrain with larger flywheels and crankshafts rated for 150% overload combine to provide for a higher energy rating curve ABDC. With automatic lubrication systems, and a centralized maintenance center, the MARK GEN II is a highly versatile and productive line of presses in the metal forming industry.

MARK GEN II mechanical stamping press 100-370 ton. Stronger, more feature-packed than any gap frame on the market. See world class metal forming solutions here.

SERVICE, WARRANTY & SUPPORT

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FEATURES & COMPONENTS

Installation & Service

Trucking, rigging & foundation upon request
Technicians for press start up and training
Preventative Maintenance Programs at 6-12 months
3-2-1 Warranty based on multi-shift use

Pneumatic

Ross safety lock out valve
Frames are stress relieved after welding
SMC liquid filled gages
SMC regulators & lubricators
NOK seals & packings
Ross DM series DSV dual safety valve
Hi Torque combination clutch & brake
Air pressure switch monitored at control
Air counter balance cylinder for upper die weight
Flywheel brake for safe entry to die area

Mechanical

Robust fabricated steel frames
Frames are stress relieved after welding
NTN Bearings on high speed shafts
Gears run in self-contained oil bath
High compression bronze bushings
Crankshafts are rated for 150% capacity
Three piece connecting rod w/ alloy insert
Motorized slide adjustment (66 ton & above)
Six & eight point full length slide guides
T-Slotted bolster & slide for die clamping

Lubrication

IHI automatic grease lubrication
Recirculating Oil Systems (larger presses)
IHI electrically monitored lube distribution blocks
Bijur automatic air-counter balance oiler

Safety Equipment

Adjustable Safety Die Block Electrically Interlocked to Emergency Stop Circuit
Flywheel Brake for Quick Stopping of Flywheel during during die maintenance or die change
Light Curtains for FRONT & REAR 40" (optional)
Light Curtains for FRONT & REAR 30" (optional)

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Standard Features

Rotary Encoder with Time & Distance Brake Monitor
Floor Mounted MEP-Main Panel
20% Open Space in MEP for future items
Mobile T-Stand Run Station
Motorized Slide Adjustment with Mechanical Read Out
OMPI Combination Dry Clutch and Brake with Dual Safety Air Valve
Automatic Lubrication System with Electronic Monitor
Cycle Switch
Automatic Air Counter Balance Oiler
Automatic Air Counter Balance Oiler
Hydraulic Overload System (HOLP) integrated with a key switch located on MOS Operator Control

Mobile T-Stand
Run Station

Press Control

Omron Platform (included)
9" Color Touch Screen
Tonnage Monitor (optional)
on
Rockwell AB Platform (optional)
10" Color Panel View Touch Screen
Tonnage Monitor (included)
Hanging Swivel MOS / Master Operation Station
I-PRESS® user Friendly Easy Navigation Screens
I-PRESS® Connected Enterprise for Remote Login
200 Job Memory Storage (expandable)
12 Cams Programmable & Nameable
16 Die Monitor Outputs Programmable & Nameable
Fault Monitors to Protect Press, Automation & Tooling
Stroke Position & Speed Indicator on Main Run Screen
Brake Monitor with Stopping Time Readout
Variable Speed Drive Programmable by Job

I-PRESS®
Press Control