STAMPING EFFICIENCY UNLOCKED: WHY INTEGRATED TONNAGE MONITORING MAKES ALL THE DIFFERENCE

May 14, 2024

In the world of metal stamping, efficiency and precision are paramount. Manufacturing engineers, managers, and plant heads constantly seek to optimize press performance, minimize downtime, and maximize part quality.

A critical component in achieving these goals is the press control system. This article dives into a key differentiator between various press manufacturers: the approach to Tonnage Monitoring.

The External Box Conundrum

Many mechanical stamping press manufacturers offer Tonnage Monitoring as a valuable feature. However, their systems often require an external device, a separate physical box, to be integrated into the control system. This external box adds complexity to the setup, introduces additional potential failure points, and creates extra physical footprint demands.

Sutherland Presses: I-PRESS & Automation, Simplicity Personified

Sutherland Presses takes a different approach with its patented I-PRESS & Automation Control System. This state-of-the-art system incorporates Tonnage Monitoring as a standard feature, eliminating the need for any external devices. This integrated approach boasts several advantages over the external box method.

Control Simulator - Sutherland's I-PRESS® & Automation Control System

Advantages of Sutherland's Integrated Tonnage Monitoring:

  • Simplified System Architecture: By eliminating the external box, Sutherland's system offers a cleaner, more streamlined architecture. This reduces installation complexity, minimizes troubleshooting time, and lowers the overall maintenance burden.
  • Reduced Footprint: No external box means less physical space is required. This is particularly beneficial in production facilities with limited floor space.
  • Enhanced Reliability: With one less physical component in the mix, there's inherently less chance of failure. This translates to increased uptime and production efficiency.
  • Improved Data Integrity: Since Tonnage Monitoring data is collected directly within the I-PRESS & Automation system, the potential for data corruption or signal interference introduced by external connections is minimized.
  • Seamless User Experience: Sutherland's integrated Tonnage Monitoring provides a seamless user experience. Data is readily accessible and can be easily incorporated into existing production monitoring and quality control protocols.

In today's competitive landscape, metal forming companies require every edge to succeed. Sutherland Presses' I-PRESS & Automation Control System, with its integrated Tonnage Monitoring, offers a compelling solution. By eliminating the need for external devices, Sutherland provides a simpler, more reliable, and user-friendly system, empowering manufacturers to optimize press performance and achieve superior production outcomes.

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Sutherland Presses

STAMPING EFFICIENCY UNLOCKED: WHY INTEGRATED TONNAGE MONITORING MAKES ALL THE DIFFERENCE

In the world of metal stamping, efficiency and precision are paramount. Manufacturing engineers, managers, and plant heads constantly seek to optimize press performance, minimize downtime, and maximize part quality.

A critical component in achieving these goals is the press control system. This article dives into a key differentiator between various press manufacturers: the approach to Tonnage Monitoring.

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